SC@nuclear
Manufacturing a Nuclear Future
Saturday 19 May 2012
The Nuclear Industry Association (NIA) is the trade association and representative voice of Britain's civil nuclear industry. It represents more than 270 companies and some 59,000 UK nuclear workers. The NIA supports the commercial interests of its member as part of a diverse energy mix for the UK including renewables, clean coal and gas, with nuclear at the heart of a low-carbon future.

Nuclear Advanced Manufacturing Research Centre

Nuclear Advanced Manufacturing Research Centre 

The Nuclear AMRC is a joint initiative between the University of Sheffield, the University of Manchester, and a consortium of industry partners. It will be based in a new purpose-built facility at the Advanced Manufacturing Park in South Yorkshire. 

The Nuclear AMRC will:

  • Drive up the capabilities and competitiveness of the UK civil nuclear manufacturing industry.
  • Work with consortium members to develop world-leading manufacturing processes and technologies.
  • Be the focal point for the civil nuclear manufacturing industry in the UK.
  • Help UK manufacturing companies compete for nuclear contracts worldwide. 
Research and development
 
The Nuclear AMRC combines the manufacturing and engineering expertise of the University of Sheffield, with the nuclear and materials technology capacity of The University of Manchester's Dalton Nuclear Institute. Its mission is to deliver the highest quality of industry-focused R&D, to improve performance and capabilities while driving down costs, and to enable consortium members to become the suppliers of choice to the global nuclear industry. 

The Nuclear AMRC will help its member companies to:

  • Enhance the quality, reliability and efficiency of their products and processes.
  • Reduce production costs and complexity.
  • Develop innovative products from proof-of-concept stage, through validation and prototyping, to pre-commercial production.
  • Meet and exceed quality standards and achieve nuclear-specific accreditation.
  • Build industry networks and develop a strong nuclear culture.  

The main Nuclear AMRC facility on the Advanced Manufacturing Park will focus on the machining, fabrication and assembly of components for new nuclear power stations. Research areas will include:

  • Large-scale laser cutting and welding using robotics and adaptive control.
  • Machine tool optimisation.
  • Developing large-scale demonstrators, to take innovative technologies and processes to pre-production level.
  • Virtual manufacturing and assembly.

Work at the Nuclear AMRC will focus on metals engineering, and will not involve nuclear critical aspects such as fuels or other radioactive materials. 

Research at The University of Manchester's Dalton Nuclear Institute will focus on:

  • Materials processing, cutting, joining and surface technology.
  • Component performance in nuclear environments.
  • Materials characterisation.
  • Early-stage product and process development. 

Research and development topics at the Nuclear AMRC will be determined by the board of industrial partners. This will ensure that work is focused on industrial commercial requirements, and can provide lasting value to members.

Supply chain opportunities
 
Energy companies are currently planning to build 16GW of new nuclear power capacity in the UK, with a total investment of around £40 billion. UK companies, from top-tier suppliers to specialist SMEs, can potentially supply around 80% of the work required for these new facilities, providing that some investment is carried out. To compete, many companies will have to develop new capabilities and build new relationships with industry leaders. 

The Nuclear AMRC builds on the model developed by the University of Sheffield Advanced Manufacturing Research Centre with Boeing. The centre will develop a consortium of industrial members from across the nuclear manufacturing supply chain. 

The Nuclear AMRC's founding industrial partners include leading nuclear reactor vendors Areva and Westinghouse; power systems provider Rolls-Royce; and steel engineering group Sheffield Forgemasters International. The centre is also supported by EDF Energy, the UK's largest power supplier; the Nuclear Industry Association, the trade body for the civil nuclear sector; and the National Metals Technology Centre (NAMTEC). 

The civil nuclear supply chain presents particular opportunities for the metals industries. A typical 1GW nuclear power station contains tens of thousands of tonnes of steel in a variety of forms. Examples include:

  • Reactor pressure vessels, turbine rotors, and other components which use major forgings and castings.
  • Construction steels for the containment structure.
  • Precision-engineered components such as high-pressure seals, pumps and valves. 
Government support
The Nuclear AMRC was first announced in the Government's Low Carbon Industrial Strategy published in July 2009, and formally launched by Business Secretary Lord Mandelson in December 2009.
The Nuclear AMRC is initially supported by £15 million from the Strategic Investment Fund (managed by BIS), £7 million from Yorkshire Forward, plus £3-6m from ERDF. BIS and the NWDA are investing a further £8 million to expand nuclear research facilities at the Dalton Nuclear Institute. 
 
What's happening now?
The Nuclear AMRC is being developed by a team drawn from both universities and industrial partners, based in temporary facilities on the Advanced Manufacturing Park. Current work is focused on developing and initiating the work delivery programme, building the industrial consortium, identifying industry needs, and developing the centre's capabilities and resources.A planning application has been submitted for the Nuclear AMRC main facility, a bespoke 8,000 sq m building to be situated alongside the established AMRC Factory of the Future on the Advanced Manufacturing Park. The building is designed by Bond Bryan Architects (images available). The facility is scheduled to be completed by late 2011. The Nuclear AMRC is currently operating out of interim facilities on AMP.
Work is also underway to expand the nuclear research laboratories at the University of Manchester to house world-leading manufacturing, testing and analytical research facilities.For updates, please see: http://namrc.co.uk/ 
 
Contacts
Dr Steve Court, Operations Director Nuclear AMRC
- 07834 334150, This e-mail address is being protected from spambots. You need JavaScript enabled to view it
Professor Keith Ridgway, Research Director AMRC, University of Sheffield
- 0114 222 7727, This e-mail address is being protected from spambots. You need JavaScript enabled to view it
Press contact: Tim Chapman, Communications Manager, Nuclear AMRC
- 07872 419671, This e-mail address is being protected from spambots. You need JavaScript enabled to view it